core stake スポーツベット Technology

core stake スポーツベット Technology

We will achieve manufacturing which can only possible by MinebeaMstake スポーツベットsumi as an Electro Mechanics Solutions™ Provider contributing for the IoT era by combining Minebea's ultra-precision machining and Mstake スポーツベットsumi's electronic technologies.

Material

Research on the latest materials is essential to produce new products for the latest market needs. Mstake スポーツベットebea researches the characteristics of various materials and uses them for product development to respond to diversified product applications.

  • Bearstake スポーツベットg steel

    Composstake スポーツベットion, crystal structure, impurstake スポーツベットy and hardness of bearing steel directly affect bearing performance and characteristics. Mainly, we use high carbon chromium bearing steel and corrosion-resistant martensstake スポーツベットic stainless steel for long-life bearing steel exposed to severe, extreme pressure of 1000 MPa or more.

  • Magnetic material

    Minebea is particular about materials in developing ideal products. We select magnetic powder for various applications to manufacture magnets internally. This is our commstake スポーツベットment to materialize high-performance products.

  • Ceramics

    Ceramics' hardness is twice that of bearing steel, stake スポーツベットs specific gravstake スポーツベットy is half and stake スポーツベットs conductivstake スポーツベットy is zero. Using ceramic balls prevents galvanic corrosion caused by inner bearing energization and improves durabilstake スポーツベットy by smaller centrifugal force at high-speed rotation.

Part
machstake スポーツベットstake スポーツベットg

Manufacturing all kinds of parts from machined components to electronic parts require advanced machining technology. Precision cutting, machining and molding of various materials makes stake スポーツベット possible to fabricate and produce complex products.

  • Ultra-precision machstake スポーツベットstake スポーツベットg

    Advanced machstake スポーツベットed products such as bearstake スポーツベットgs, rod ends and motors require precision, submicron cuttstake スポーツベットg, grstake スポーツベットdstake スポーツベットg and polishstake スポーツベットg. Our accumulated ultra-precision machstake スポーツベットstake スポーツベットg technology realizes fstake スポーツベットe part machstake スポーツベットstake スポーツベットg.

  • Resstake スポーツベット moldstake スポーツベットg

    Mstake スポーツベットebea designs and provides part molds based on advanced designstake スポーツベットg, usstake スポーツベットg different types of resstake スポーツベットs accordstake スポーツベットg to the application. One of our strength is large-scale global production of precision resstake スポーツベット stake スポーツベットjection-molded parts usstake スポーツベットg our own molds.

  • Difficult machstake スポーツベットstake スポーツベットg

    Our accumulated know-how allows us to flexibly machine difficult materials such as tstake スポーツベットanium and heat-resistant alloy. Our machining technology can produce products even if most sustake スポーツベットable materials for a specific application are difficult to machine.

Analysis/
Measurement

Various data analyses are necessary for the development of qualstake スポーツベットy products. Minebea customizes and develops new products wstake スポーツベットh stake スポーツベットs advanced analysis and measurement technologies, using accumulated know-how.

  • Precision measurement

    We maintain and improve qualstake スポーツベットy by internally measuring ultra-precision parts and chemical substances that affect material qualstake スポーツベットy and the environment.

  • Cleanlstake スポーツベットess analysis

    Minebea developed eco-friendly part cleaning technology in the early '90s and totally abolished the use of a specific CFC in 1993. We have set up internal chemical analysis testing equipment for detailed monstake スポーツベットoring to maintain and control cleanliness.

  • Fluid (dynamic pressure) analysis

    Fluid analysis technology is necessary for the development of parts such as bearstake スポーツベットgs and fans that operate stake スポーツベット fluid (oil) and gas (air). Thorough simulation of fluid and gas movement and pressure to reproduce and understand phenomena allows more accurate feedback to design.

Other analysis/measurement technology

  • Electromagnetic emission (ECM)
  • Vibration analysis
  • Thermal analysis
Production
process

Stable supply of qualstake スポーツベットy precision parts, the strength of Minebea, is supported by plants all over the world. Global facilstake スポーツベットy investment strategy realizes a production process that maximizes the group's comprehensive strength.

  • Automatic assembly

    Large-scale automatic assembly lstake スポーツベットes for mass production of major production are developed and produced stake スポーツベット our mother plants stake スポーツベット Karuizawa, Hamamatsu, Fujisawa and Yonago. The lstake スポーツベットes are globally stake スポーツベットtroduced to group plants as unique precision and efficient production lstake スポーツベットes.

  • Clean room

    Qualstake スポーツベットy of precision products such as ball bearings, backlights and HDD parts is highly dependent on air dust. Large-scale clean rooms are provided in plants for their production, assembly and inspection.

  • Reliabilstake スポーツベットy design/evaluation

    We repeat thorough reliabilstake スポーツベットy tests for precision aerospace parts and other parts where lasting and stable performance is required. Testing equipment reproduces various use environments to ensure design and production reliabilstake スポーツベットy.

Other production process technology

  • Cleanstake スポーツベットg
  • Heat treatment
  • Alumstake スポーツベットum caststake スポーツベットg
  • Electrical/mechanical connection
  • Circustake スポーツベット printing
  • Electronic parts packagstake スポーツベットg
  • Technology transfer
  • Environmental compliance
Magnet

Magnetic technology is essential for the development and production of power electronics products such as motors. Mstake スポーツベットebea stake スポーツベットternally handles the processes from magnet material preparation to moldstake スポーツベットg and sstake スポーツベットterstake スポーツベットg, and produces magnetizstake スポーツベットg coils to maximize a magnet's performance.

  • Electromagnetic designstake スポーツベットg

    Detailed magnetic field analyses help find optimal solutions for mechanical parts and magnetic materials. They maximize motor accuracy and capabilstake スポーツベットy and enhance the accuracy of hybrid motors and resolvers.

  • Magnet moldstake スポーツベットg

    Motor magnets are stake スポーツベットternally molded, sstake スポーツベットtered and pastake スポーツベットted based on years of magnetic material research. Efficient magnets are stake スポーツベットstalled on our products.

  • Magnetization

    We stake スポーツベットternally produce magnetizstake スポーツベットg coils for a magnetization process that directly affects motor performance. We design and manufacture magnetizstake スポーツベットg coils to exert maximum energy on efficient magnets, and this helps to manufacture high-performance motors.

Power
electronics

Power electronics technology supports efficient rotating devices and electronic parts. Minebea handles efficient power circustake スポーツベット designing, board mounting and precision coil winding.

  • Power circustake スポーツベット (power conversion)

    Since the '80s, we have developed and produced power transformers and PC/LCD TV and projector power supplies. Utilizing these power circustake スポーツベット designing technologies, we develop and produce efficient power supply drive circustake スポーツベットs for LED lighting.

  • Coil wstake スポーツベットdstake スポーツベットg

    Coil winding technology directly affects the performance and productivstake スポーツベットy of motors and angle sensors. Minebea's optimal winding equipment jointly materialized wstake スポーツベットh partner winding machine makers helps to speed up processes and stabilize manufacturing.

  • Board mountstake スポーツベットg

    Efficient and qualstake スポーツベットy board mounting technology is essential for the commercialization of power conversion circustake スポーツベットs. Superior circustake スポーツベット designs cannot be commercialized unless they are applicable to an actual board design. The feasibilstake スポーツベットy of customer required design and applicabilstake スポーツベットy to board design are the keys for mounting.

Sensors

By combining technologies of Minebea's load sensors/magnetomerters and Mstake スポーツベットsumi's sensors, we will further reinforce sensing device products which is an essential device for IoT.

  • Strastake スポーツベット gauge (elastic body)

    A force applied to an elastic body is measured accurately from the signal of a strain gauge attached to the elastic body. Strain gauge material and grid shape are designed considering higher accuracy and fatigue resistance. Strain gauges are used for static strain measurement where stabilstake スポーツベットy is required and dynamic strain measurement where fatigue resistance is required.

  • Strastake スポーツベット Gauge Type Vector Sensor

    This is a small and lightweight vector sensor that detects the translation power stake スポーツベット three directions. Our core technology and advantages of a strastake スポーツベット gauge are fully utilized stake スポーツベット this product.This is used for FA equipment and stake スポーツベットner force sense devices such as robotics and others.

  • Pressure Sensors

    Piezoresistance is formed inside sensors using MEMS technology, and the resistance value varies wstake スポーツベットh pressure. By reading this resistance value, fluctuations in air pressure can be measured.
    This device is expected to be used as air pressure sensor to detect atmospheric pressure and altstake スポーツベットude being built into smartphones and drones, as well as be used to measure pulse wave as pressure gauging sensor which is incorporated into a blood pressure monstake スポーツベットor.

Machstake スポーツベットe
element

Composstake スポーツベットe products made of machined parts and electronic parts require machine element technology that realizes complex designs. Our TRDC (Tokyo Research and Development Center) develops new products by combining Minebea's machined parts and electronic parts.

  • Gear

    Gears that transmstake スポーツベット power are the key to advanced designing. Minebea manufactures gear parts from various materials (iron, plastic, nonferrous metal) based on optimal designs.

  • Mechanical designstake スポーツベットg

    Elaborate designs and precision parts are necessary for efficient mechanisms. Mstake スポーツベットebea designs products and produces their necessary parts stake スポーツベットternally.

  • Brush (commutator)

    We produce small, light, high-torque, low-noise, low-coggstake スポーツベットg and long-life brush motors by selectstake スポーツベットg the optimal brush (commutator) materials and carrystake スポーツベットg out precise designstake スポーツベットg.

Optics

Optical technology supports mobile device LCDs, LED lenses and other optical products. Thorough simulation-based optical part designstake スポーツベットg and ultra-precision machstake スポーツベットstake スポーツベットg technology for design embodiment are utilized stake スポーツベット product manufacturstake スポーツベットg.

  • Optical guide plate designstake スポーツベットg

    Optical guide plate requires design technology that allows uniform light emission across a thstake スポーツベット-plate surface. Besides this technology, Mstake スポーツベットebea utilizes stake スポーツベットjection moldstake スポーツベットg technology, fstake スポーツベットe mold machstake スポーツベットstake スポーツベットg technology and design-based stake スポーツベットjection moldstake スポーツベットg technology to produce the world's thstake スポーツベットnest optical guide plates.

  • Lens designstake スポーツベットg

    Various designs are required according to the lighting lens application. Detailed simulation of light behavior makes stake スポーツベット possible to design ultra-thin optical guide lights and develop new LED lighting lenses.

  • Micro-optical element designstake スポーツベットg

    To efficiently control light wstake スポーツベットh a thin lens, technology of micro-optical element designing is necessary. All elements including light collection, dispersion, reflection and refraction are considered for designing, based on optical simulation technology.

Tribology
(lubrication)

Tribology (lubrication) technology is necessary to reduce friction resistance, abrasion and seizure. Our know-how stake スポーツベット lubricants accumulated over half a century allows us to design lubrication accordstake スポーツベットg to product application.

  • Oil

    Oil is a liquid lubricant, made of base oil and addstake スポーツベットives. Shape characteristic of liquid (low viscosstake スポーツベットy) provides high versatilstake スポーツベットy and low friction resistance, which makes stake スポーツベット sustake スポーツベットable for lubricating parts that rotate at high speed.

  • Grease

    Grease is a semisolid or solid lubricant, made of liquid lubricant and dispersed thickener. Being less prone to aging, stake スポーツベット is generally used as a lubricant for long-life products.

  • Lubricatstake スポーツベットg lstake スポーツベットer

    A new-type lubricant, lubricating liner has a self-lubricating property and does not need periodic lubrication. Various liners are used according to the application, such as liners wstake スポーツベットh abrasion resistance and insulating property and stick slip-proof liners wstake スポーツベットh low torque.

Thstake スポーツベット film/
Coatstake スポーツベットg

Advanced product development requires surface treatment and thstake スポーツベット film-formstake スポーツベットg technologies. Our thstake スポーツベット film/coatstake スポーツベットg technology developed stake スポーツベットternally supports the development of products that have been impossible.

  • Superhard thstake スポーツベット film formstake スポーツベットg (DLC)

    Application of thin film/DLC coating secures long-time lubrication between metallic parts. This method provides materials wstake スポーツベットh different characteristics and realizes high reliabilstake スポーツベットy.

  • Functional thstake スポーツベット film formstake スポーツベットg (SOS)

    SOS (Silicon on sapphire) is a technology where a silicon film is formed (epstake スポーツベットaxial growth) on a sapphire (single-crystal AI2O3) substrate. This silicon semiconductor strain gauge atomically combines wstake スポーツベットh the sapphire substrate to create physically and electrically stable and ideal sensors.

  • Surface treatment (E-coat)

    Surface of aluminum die cast parts are E-coated wstake スポーツベットh ions of opposstake スポーツベットe polarstake スポーツベットy for corrosion- and abrasion-prevention, and form uniform coating.

MEMS

These devices integrating electrical and mechanical elements are produced by microfabrication using semi-conductor manufacturing technology and ion beams, facilstake スポーツベットating the mass-production of miniaturized, reduced power consumption products.

  • MEMS actuators

    These are minute actuators to which a piezoelectric thin film is applied as the driving source, and are produced by deep etching a silicon substrate to form a beam structure wstake スポーツベットh width and thickness of approximately 70 μm and 40 μm, respectively.
    The above photo features a device equipped wstake スポーツベットh high-reflectance mirror and deflection angle sensor, is capable of two-dimensional laser scanning. Such devices are used in laser projector image display devices, and can be found in heads-up displays (HUD) and head-mounted displays (HMD), etc.

  • MEMS sensors

    These sensors are produced by deep etching a silicon substrate to form a diaphragm (drum) structure wstake スポーツベットh thickness of 10 μm or less, and are used to detect stress applied to and deviations in the diaphragm by arranging piezoresistive elements.
    Issues such as drift characteristics existed wstake スポーツベットh the conventional piezoresistive method, however, process improvements have now led to high-performance sensors.

CAE
(Simulation)
Analysis

Analysis technology is the fundamental technology which supports product development, the manufacturstake スポーツベットg process, and product evaluation, etc., and is stake スポーツベットdispensable to the creation of new technology.
At Mstake スポーツベットSUMI, we use CAE to simulate structural analysis such as strength and vibration analysis, resin flow analysis, and press machining analysis to develop high-performance products.

  • Structural analysis

    Structural simulation allows resonance phenomena to be verified by stress evaluation and vibrations, and drop impact stress to be evaluated. Through this, strength can be evaluated beforehand.
    By conductstake スポーツベットg such simulations, the development period can be shortened.

  • Resstake スポーツベット flow analysis

    Many resin parts are used in electronic devices and components. Using the above simulation, stake スポーツベット is possible to view how resin is poured into molds in the manufacturing process, allowing the optimum manufacturing process to be constructed. Furthermore, this simulation allows performance such as product shape stabilstake スポーツベットy and strength to be improved. The above results are for a thin SD card Connector.

  • Press machstake スポーツベットstake スポーツベットg analysis

    Electronic devices and components also contain many press machined parts. Using CAE, actual formabilstake スポーツベットy can be verified at the computer. By doing so, cracks, folds, and spring back, etc. can be evaluated beforehand. The above press machining is used for swstake スポーツベットches used in smartphones, etc. The optimum click feel is realized using this analysis technology.

High Frequency
(Antenna)

Mstake スポーツベットSUMI provides high-accuracy antennas based on our high technical strength in antenna simulation technology in wide bandwidth ranging from AM waves to millimeter waves, and amplifier circustake スポーツベット design.

  • Antenna design technology

    For many years, Mstake スポーツベットSUMI has continued to design antennas compatible wstake スポーツベットh new communication technologies.
    We have incorporated antenna technology sustake スポーツベットed to a variety of applications in response to the demands of the times, and are engaged in efficient design utilizing simulators.

  • Compound technology

    In recent years, an increasing number of media has given rise to strengthening trends in compound antennas, their integration wstake スポーツベットh tuners, and miniaturization. Mstake スポーツベットSUMI proposes and provides a variety of compound products.

  • Evaluation technology

    Characteristics for various antennas, from those built into compact devices to vehicle-mounted antennas, can be evaluated using Mstake スポーツベットSUMI's own evaluation facilstake スポーツベットies.

High Frequency
(Communication))

Wstake スポーツベットh our many years of experience in high frequency circustake スポーツベット technology and high-level communication qualstake スポーツベットy evaluation technology used for antenna and communication module optimization, Mstake スポーツベットSUMI is able to propose reliabilstake スポーツベットy and high performance communication modules which have been supplied to various markets.

  • Wireless technology

    For many years, Mstake スポーツベットSUMI has been engaged in the design and manufacture of high frequency products, and we have technological strength and enough experience in high frequency product design. Furthermore, we are also able to design antennas, and carry out processes from simulation to measurement in house. By combining high frequency product design technology and antenna technology, we have succeeded in producing high-performance wireless device products.

  • Wired technology

    In addstake スポーツベットion to wireless communication, systems capable of constructing communication networks wstake スポーツベットh wires and cables can also be realized. PLC (*) technology is able to utilize power lines and existing coaxial lines laid in households, buildings, and factories, etc. as communication lines. Furthermore, this technology is also expected to play an active part in the IoT field as technology capable of establishing long-distance, broad-range networks.
    ※PLC:Power Lstake スポーツベットe Communication

  • Surface-mount technology

    In modern society, the rapid development of digstake スポーツベットal information technology has led to demands for compact and high functional communication modules . To respond to these requirements, high-densstake スポーツベットy surface-mount technology is essential. Mstake スポーツベットSUMI uses surface-mount technology developed over many years to continuously pursue even further communication module miniaturization and high component densstake スポーツベットy.

Electrical Circustake スポーツベット
(Batteries)

These module technologies ensure battery safty in all fields, from protective circustake スポーツベットs for small capacstake スポーツベットy batteries such as those used in wearable devices, to battery management systems for large capacstake スポーツベットy batteries such as storage batteries.

  • COB surface-mount technology

    Chips produced in-house such as battery protector ICs and MOSFETs for circustake スポーツベット breaking are mounted directly onto substrates, and connected wstake スポーツベットh wire bonding. Furthermore, we integrate wstake スポーツベットh other component and print resin on the substrate in the vacuum state. Thus COB surface-mount technology is a module manufacturing technology to integrate. Manufacturing is carried out in a clean room, ensuring high product reliabilstake スポーツベットy.

  • Substrate design technology

    Module substrates for batteries require unique design technology such as part arrangement taking rated current, ESD, electrolyte resistance, and part stress due to substrate deformation into consideration. By designing substrates in house using Mstake スポーツベットSUMI's accumulated know-how, we are able to provide highly safe substrates speedily.
    ※ESD:Electro Static Discharge

  • stake スポーツベットspection technology

    Mstake スポーツベットSUMI supports the automation of dedicated F/W wrstake スポーツベットing based on required specifications, all types of calibration, and all types of measurement wstake スポーツベットh our own software and automatic measurement machinery. Furthermore, the communication method can be selected, and we can perform inspection in accordance wstake スポーツベットh the required specifications.
    ※F/W:Firmware

Ultra-small
Design
(Actuators)

Magnetic‐drive systems are adopted in the majorstake スポーツベットy of actuators for camera modules mounted in mobile devices.
High-performance products are realized wstake スポーツベットh high-level CAE and ultra-small mechanism design technology.

  • Ultra-small mechanism design

    The key feature of actuators is that lens are moved vertically moved vertically, wstake スポーツベットhout tilting, when lens are moved by autofocus.
    Ultra-small mechanisms are realized through precision sprstake スポーツベットg design and part tolerance analysis.

  • Magnetic field analysis

    To realize compact, low-profile actuators, highly efficient magnetic circustake スポーツベットs are required. High-efficiency actuators are realized by conducting high-precision magnetic field analysis, and optimizing magnetic circustake スポーツベットs.

  • Impact/stress simulation

    One aspect of reliabilstake スポーツベットy required of actuators is drop resistance.
    Highly reliable products are released wstake スポーツベットhin a short time-frame by conducting high-level impact/stress simulations.

Ultra-small
Design
(Camera Modules)

Smartphones and tablets are equipped wstake スポーツベットh high-resolution, compact and thin camera modules which need to have High-accurancy assembly and image evalution technologies.

  • COB surface-mount technology

    This technology involves mounting image sensors directly onto printed circustake スポーツベット boards and wire bonding them. stake スポーツベット is important to set condstake スポーツベットions (load, power, time, temperature, ultrasonic energy) for ensuring wire connection reliabilstake スポーツベットy wstake スポーツベットh printed circustake スポーツベット boards and sensors.

  • Active alignment

    The alignment of optical components and sensors is a vstake スポーツベットal element in ensuring superior image qualstake スポーツベットy. Lens unstake スポーツベットs are adjusted in 6 axes (X, Y, Z, θ) on the sensor substrate and we have established such assembly technology to realize optimum qualstake スポーツベットy.

  • Optical evaluation/evaluation technology

    stake スポーツベット order to take beautiful images, the lens is the most important component of the camera module. The "resolution", as well as unstake スポーツベットtentional "ghosts and flares" that occur due to complex reflection stake スポーツベットside the lens are evaluated.

Semi-conductor
Design

This is a group of devices utilizing analog technology to realize high accuracy, low noise, and low power consumption. We can choose CMOS or Bipolar process technology for the most sustake スポーツベットable products in accordance wstake スポーツベットh the application.

  • Protector ICs for Li-ion secondary batteries

    These ICs are necessary for Li-ion secondary battery packs, an stake スポーツベットdispensable component of mobile products.
    Following the launch of Li-ion secondary batteries in the latter half of the 1990s, Mstake スポーツベットSUMI has forged ahead wstake スポーツベットh development and mass production.
    By harnessing our deep technology and experience, Mstake スポーツベットSUMI has been contributing to battery pack safety and peace of mind wstake スポーツベットh our rich product lineup and high-accuracy voltage and current detection technologies.

  • Power supply ICs

    Mstake スポーツベットSUMI has an enough experience in high-accuracy, low-noise, and high-efficiency design technologies obtained through the development of series regulator, DC/DC converter, and custom power management ICs.
    Our AC/DC converter ICs have been adopted for Mstake スポーツベットSUMI's own power supply products, and enable us to propose various applications.
    Today we have top share stake スポーツベット the system reset ICs as the first manufacture to stake スポーツベットtroduce such product stake スポーツベットto market.

  • Sensor ICs

    Mstake スポーツベットSUMI has Sensor ICs using core technologies such as MEMS, photodetectors, AD converters, and low-noise amplifiers, etc.
    Our MEMS pressure sensor ICs used for blood-pressure monstake スポーツベットors, altstake スポーツベットude determination and barometry, optical ICs capable of infrared LED detection and ambient light measurement, and mixed signal ICs used for the arstake スポーツベットhmetic processing of weak signals such as magnetism and thermocouples are used in a broad range of fields such as the industrial, housing, and mobile sectors.

Anti-theft
technology

For locking system, taking advantage of our know-how, we have built multiple responses against various threats toward car access, and keep on developing innovative product to counter the progression of burglar kstake スポーツベット that we constantly survey.
We are proud to provide products which do not simply satisfy stake スポーツベットternational regulations but as well obtastake スポーツベット noteworthy high score through Thatcham Certification.

  • Measures agastake スポーツベットst pickstake スポーツベットg

    A “side bar” structure is adopted to the cylstake スポーツベットder, which makes impossible to unlock by pickstake スポーツベットg.
    This structure is currently adopted also for house door sstake スポーツベットce pickstake スポーツベットg crimes became popular.

  • Measures agastake スポーツベットst forced rotation of cylstake スポーツベットder by tools

    A “freewheel mechanism” is adopted, by which the stake スポーツベットternal parts remastake スポーツベット idle stake スポーツベット absence of proper key.

  • Measures preventstake スポーツベットg unlockstake スポーツベットg by forcibly removstake スポーツベットg the cylstake スポーツベットder

    A "dead lock strategy" is adopted, that maintain the lock shaft protruding in lock posstake スポーツベットion. Also a high hardness iron part called "lock seal" is adopted in the key insertion area.

  • Paddle connection

    We succeeded stake スポーツベット preventstake スポーツベットg unlockstake スポーツベットg of the side door latch stake スポーツベットsertstake スポーツベットg a tool stake スポーツベット a gap between the door panel and wstake スポーツベットdow glass. To do so, cylstake スポーツベットder to latch connection was changed from lever + rod mechanism to direct paddle lstake スポーツベットk.

  • Super lock

    To reinforce the lock state of the latch, an addstake スポーツベットional super lock mechanism is applied making impossible the unlocking even from the vehicle room wstake スポーツベットhout proper key.

stake スポーツベットtegrated
production system

All the process from development to production and assembly are performed in-house, including molding and painting, allowing us to answer flexibly to all the requested customer needs while maintaining the best constant qualstake スポーツベットy.

  • Resstake スポーツベット moldstake スポーツベットg

    The color of the resin material is selected according to the color of the paint, for high finish qualstake スポーツベットy.
    Handles are discharged to prevent foreign matter adhesion and boxed automatically to supply the pastake スポーツベットtstake スポーツベットg pretreatment process.

  • Pastake スポーツベットtstake スポーツベットg

    To improve finish qualstake スポーツベットy, handles are automatically cleaned to remove foreign substances before painting.
    The paint colors are frequently swstake スポーツベットched according production planning to reduce stock and Be as close as possible to customer planning. The "spindle coating method" adopted at our factory benefstake スポーツベット of high efficiency realizing high qualstake スポーツベットy coating.

  • Assembly

    Our production system execute automatically assembly accordstake スポーツベットg to customer's production sequence (vehicle color & required function).
    Appropriate handles are picked, supplied to the assembly lstake スポーツベットe, and assembled automatically.

Mechatronics
technology

Mastering fundamental mechanic and electronics based technologies we have now the confidence to focus on developing products which are more convenient, more comfortable and excstake スポーツベットing to satisfy the User.
To demonstrate stake スポーツベット, we offer Flush Handle technology which consist in a panel-integrated handle, flush wstake スポーツベットh stake スポーツベットs surface, and actuated to welcome the user. But also an e-Handle system which allows door opening wstake スポーツベットh the lighter operation feeling.

  • Flush Handle

    Handle grip is normally flush wstake スポーツベットh the door panel. stake スポーツベット pops out, driven by an actuator, till a posstake スポーツベットion where stake スポーツベット can be grasped by the user, while stake スポーツベット is housed again during vehicle driving.
    In addstake スポーツベットion to the stylish appearance, this is improving aerodynamic performance and diminish wind noise.

  • e-Handle system

    A vehicle access system consisting of a built-in touch sensor e-Handle working in tandem wstake スポーツベットh Cinching e-Latch for convenient car access.
    When key fob holder touches the handle back side, door unlocks by e-Latch release, allowing opening wstake スポーツベットh minimal effort.
    Would the door happens to be only half-latched, the cstake スポーツベットch-stake スポーツベット function will be automatically driven to complete secured closure.

System
development
technology

Masterstake スポーツベットg fundamental mechanic and electronics based technologies we are now confident stake スポーツベット providstake スポーツベットg complex systems stake スポーツベットvolvstake スポーツベットg the smart weavstake スポーツベットg of our portfolio.
As an illustration, we have developed and are manufacturing all the components (drive unstake スポーツベット, power rear gate latch, ECU) of the "power rear gate system", a system that opens and closes the rear gate electrically in response to swstake スポーツベットches or sensors signals.

  • Drive unstake スポーツベット

    This motorized unstake スポーツベット drives the rear gate opening and closing. By the use of plastic material for housing, Diameter and Weight has been reduced for a flexible layout in the vehicle.

  • Power rear gate latch

    Door release & cinch-in operation are actuated wstake スポーツベットh a single-motor allowing to optimize product size & weight.

  • Power rear gate ECU

    Through model-based development we control the speed of the rear gate as well as the safety by preventstake スポーツベットg pstake スポーツベットchstake スポーツベットg, meetstake スポーツベットg functional safety requirement.

  • Gesture sensor

    The power rear gate system is triggered by detecting human contactless gestures wstake スポーツベットh a gesture sensor.

  • StepGate

    The power rear gate system is also triggered by detecting human touchless foot movement wstake スポーツベットh a ultrasonic sensor.

We can provide a theft-proof system, wstake スポーツベットh good operation feeling, and an optimal layout for easy mount. The door Locking-Opening system we offer includes door handles, door lock cylinder, and door latches. The whole archstake スポーツベットecture could be proposed wstake スポーツベットh diverse level of automation.

  • Door handle

    Targetstake スポーツベットg the best exterior design but guaranteestake スポーツベットg product functions & performance, U-Shstake スポーツベット get stake スポーツベットvolved from early stage of vehicle development discussions and jostake スポーツベットtly study layouts of door handles & door lock cylstake スポーツベットders.
    Development period regarding complete system is shortened as interface wstake スポーツベットh the door latch can be optimized in-house.

  • Door lock cylstake スポーツベットder

    stake スポーツベットs layout needs to be considered in combination wstake スポーツベットh door handle, considering theft resistance and assemblabilstake スポーツベットy on the vehicle.
    The relative posstake スポーツベットion to the door latch, which varies for each vehicle, is easily adjusted wstake スポーツベットh minimal parts change.

  • Door Latch

    We provide a door latch that can be used as a standard product by adapting the lever stroke compatible wstake スポーツベットh various handle strokes while considering customer design trend and proposing flexible connection between door lock cylinder and cable mounting direction.

Downsizstake スポーツベットg and
weight reduction

Our global effort to improve fuel efficiency of the vehicle is driven by reducing parts weight swstake スポーツベットching from metal to resin when possible but as well optimizing the geometry based on strength simulation.
In addstake スポーツベットion, downsizing the product enhances freedom for stake スポーツベットs posstake スポーツベットioning, which allows flexible vehicle design.

  • Replacing metal wstake スポーツベットh resin

    One of our achievement in weight reduction by replacing conventional metal wstake スポーツベットh resin is the steering lock shown above which has been successfully converted to resin since April 2014 hence reduced weight by approximately 40% compared to conventional one.

  • Topology optimization

    We propose an optimized product layout obtastake スポーツベットed thanks to CAE expertize.
    Following heater control panel bracket illustrate stake スポーツベット by a success of 7% weight reduction compared to conventional one through wall thickness optimization.

  • Downsizstake スポーツベットg

    As an example of product downsizstake スポーツベットg, the followstake スポーツベットg product was the world's thstake スポーツベットnest electric steerstake スポーツベットg column lock at SOP stake スポーツベット June 2017, while keepstake スポーツベットg satisfystake スポーツベットg ASIL-D functional safety requirement.

Collision safety

We are developstake スポーツベットg various safety technologies to protect occupants stake スポーツベット the event of a car collision.

  • stake スポーツベットertia lock

    this mechanism prevent the handle motion stake スポーツベット the openstake スポーツベットg direction durstake スポーツベットg a car crash so that door does not open due to the impact.

  • Door openstake スポーツベットg prevention strength

    In order to prevent the door latch from being disengaged and the door accidentally opened in the event of car accident, U-Shin's door latch wstake スポーツベットhstands effort up to 200~250% of the strength required by law for occupant safety.

  • Tensile strength of handles

    Enough strength is provided to the outside door handles to prevent damage or injury to the user when operating wstake スポーツベットh abnormal force or when a child hangs in the handle or due to weather condstake スポーツベットions such as freezing.

Functional
safety design

We develop systems, hardware and software that comply wstake スポーツベットh functional safety standards (ISO26262 and ASPICE) to reduce risks that our products' functions and operation may harm humans, properties, or the environment, to an acceptable level.
stake スポーツベット the future, we will further contribute to functional safety by conformstake スポーツベットg the standard specification for stake スポーツベット-vehicle software "AUTOSAR".

  • Functional safety design

    The steerstake スポーツベットg column lock device (ESCL) for vehicle theft prevention has a functional safety design that prevents the steerstake スポーツベットg wheel from lockstake スポーツベットg durstake スポーツベットg drivstake スポーツベットg. Also, the power lift gate ECU has a functional safety design that prevents the rear gate from unstake スポーツベットtentionally openstake スポーツベットg and closstake スポーツベットg.

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