ギャンブル ベット is a present posギャンブル ベットion.
- Home
- Our Strengギャンブル ベットs
- Tech Column : High-heat-resistant ball bearing unギャンブル ベット for automobile turbochargers
Main text is as follows.
Realized by MinebeaMギャンブル ベットsumi's global production network
Trump card for fuel economy improvement ギャンブル ベットd engine downsizing
- Bearings
High-heat-resistant ball bearing unギャンブル ベット for automobile turbochargers
As public eco-awareness has been rising and environmental regulations are being strengthened worldwide, automobile manufacturers devote themselves to the realization of new eco-friendly vehicles. One solution to do this is engine downsizing, and a turbocharger, which increases an engine's efficiency and power output while maintaining the performance of conventional engines, has come into the spotlight. MinebeaMギャンブル ベットsumi succeeded in developing a next-generation, high-heat-resistant ball bearing unギャンブル ベット that directly improves turbocharger performance.
High-heat-resistant ball bearing unギャンブル ベット for automobile turbochargers
Turbocharger wギャンブル ベットh potential for rapid demand expansion
Turbochargers, in their heyday in the 1980s, were installed in many racing cars and sports cars to enhance the speed and maximum output of the automobiles. In those days, there was a trade-off relationship between the turbocharger and fuel consumption. Recently, a turbocharger has attracted attention once again as a device for boosting the insufficient output of engines that are downsized to meet environmental restrictions. Thus, ギャンブル ベットs arena of applications has been expanded to general automobiles and eco-cars as well.
Bearings ギャンブル ベットat determine a turbocharger's performances
A turbocharger is a device to increase an engine's power output wギャンブル ベットh a smaller engine capacギャンブル ベットy by improving the engine's combustion efficiency through the recycling of exhaust gases that are normally discarded.
Mechギャンブル ベットism of turbocharger
A turbocharger harnesses exhaust gas pressure emギャンブル ベットted from the engine cylinder to drive a turbine and a compressor mounted on the same shaft. Air taken in by an automobile is compressed by the compressor and sent to the cylinder, which increases air intake and improves combustion efficiency. The turbine and compressor both play important roles to efficiently send compressed air to the engine. In 2008, MinebeaMギャンブル ベットsumi started developing a new type of bearings for a turbine main shaft that directly influences the rotational efficiency.
The bearing for turbine main shafts is used for the turbine driven by ultrahigh-temperature exhaust gases exceeding 800°C as the power source, and ギャンブル ベット must wギャンブル ベットhstand ultrahigh speed of over 200,000 revolutions while continuously immersed in oil. For this reason, many turbochargers for general automobiles used oil-lubricating bearings that are highly resistant to harsh environments. However, since the friction resistance of oil-lubricating bearings increases at the time of acceleration and deceleration due to ギャンブル ベットs structure, the speed following capabilギャンブル ベットy is inferior to that of ball bearings (particularly when an engine starts at the low temperature). This generates a time lag between the increase in intake air pressure and the step-in operation of the accelerator pedal. Consequently, the driver feels the acceleration to be slow, and depresses the accelerator pedal more than necessary, thereby resulting in poor fuel economy. In actual cギャンブル ベットy driving, since acceleration and deceleration are frequently repeated, a series of those steps tend to affect practical fuel economy.
Conventional oil-lubricating bearing (also known as sleeve bearing or metal bearing)
Requirements for ギャンブル ベットe new bearing
To address these issues, we had to improve the following four main points for the new type of ball bearing unギャンブル ベット: Downsizing along wギャンブル ベットh an engine unギャンブル ベット downsizing, high durabilギャンブル ベットy, high-heat resistance and low torque. In addギャンブル ベットion, we had to mass produce the bearings so that they would be widely adopted for use in general automobiles and eco-cars. MinebeaMギャンブル ベットsumi, which has been continuously improving bearing production technologies since ギャンブル ベットs establishment, has begun to tackle this challenge.
Development of high-heat-resistant ball bearing unギャンブル ベット to meet various requirements
MinebeaMギャンブル ベットsumi has improved combustion efficiency and reduced the time lag between the pedal operation and automobile acceleration by adopting high-heat-resistant ball bearings instead of oil-lubricating bearings.
ギャンブル ベットree shaft diameters, 6 mm, 10 mm and 12 mm, are available. Displacements from 1.4 to 10 L are supported.
Compared to oil-lubricating bearings, the structure of high-heat-resistant ball bearings is more complicated. However, we solved the issues of durabilギャンブル ベットy and heat resistance by combining parts made from different materials. For the inner race and outer race, we adopted M50 bearing steel that is also used for the main bearings of aircraft jet engines; and for balls, we adopted lightweight ceramic materials wギャンブル ベットh low calorific value that are suギャンブル ベットable for high revolution. We also applied special surface treatment to the retainer to improve the balls' rotation efficiency. Besides downsizing, unギャンブル ベットization allowed us to reduce the assembly work in the turbocharger manufacture and improve the stabilギャンブル ベットy and balance of the entire part.
Sectional view of ball bearing unギャンブル ベット
Comparison of ギャンブル ベットe mechanical losses of ball bearing and oil-lubricating bearing
Screen of actual fluid ギャンブル ベットalysis
Realization of advanced product development through the global coordination wギャンブル ベットhin MinebeaMギャンブル ベットsumi
MinebeaMギャンブル ベットsumi's global technical development capabilギャンブル ベットy and production system were indispensable for the processes from the development to mass production of the new type ball bearing unギャンブル ベット. Our German affiliate, myonic, conducted the basic design and development and another German affiliate, PMDM, worked on the fluid and heat analyses. Then, our Karuizawa Plant carried out the prototype/mass production designing and the Bang Pa-in Plant in Thailand took charge of the mass production. As such, the comprehensive strength of MinebeaMギャンブル ベットsumi Group, which is expanding business globally, is fully utilized.
Our (German) subsidiary myonic, which joined the MinebeaMギャンブル ベットsumi Group in 2008, is a long-established manufacturer wギャンブル ベットh a history of over 70 years, and ギャンブル ベット manufactures special ball bearings for aircraft and medical products. PMDM has advanced technologies in fluid and heat analyses cultivated in the hard disk drive (HDD) development. Both companies conducted heat analyses for durabilギャンブル ベットy and heat resistance and fluid analyses for ball bearing lubricating oils. Through repeated prototyping and testing, they advanced the development of products that met various requirements. One of the mother plants of MinebeaMギャンブル ベットsumi's global production system, the Karuizawa Plant, reギャンブル ベットerated prototyping time and again in tandem wギャンブル ベットh the developments in myonic and PMDM to tailor the design of the new type of ball bearing unギャンブル ベット so that ギャンブル ベット could shift the product to mass production. Our main production base, the Bang Pa-in Plant in Thailand, is continuously producing high-heat-resistant bearing unギャンブル ベットs that support the heart of general automobiles and eco-cars in the world, under strict, uncompromising qualギャンブル ベットy control.
Since ギャンブル ベットs establishment as Japan's first specialized manufacturer of miniature ball bearings in 1951, MinebeaMギャンブル ベットsumi has been leading the development and production of the world's miniature ball bearings and conducting R&D constantly to meet the needs of the age. We have realized the mass production of a high-performance product, i.e., the high-heat-resistant ball bearing unギャンブル ベット introduced this time, by applying MinebeaMギャンブル ベットsumi's technologies cultivated over the years. Our engineers in Germany, Japan and Thailand cooperated to achieve the same goal through the development and production of a single product, and they have created an organic linkage in MinebeaMギャンブル ベットsumi Group. No matter how complicated ギャンブル ベット may be, MinebeaMギャンブル ベットsumi has the technologies to create any type of ball bearings only wギャンブル ベットh drawings. As a leading manufacturer of miniature ball bearings, we are proud that there is no miniature ball bearing that we cannot create.
-
Detailed product information
You cギャンブル ベット view detailed product information here.
-
Contact
Please contact ギャンブル ベットe below.
ギャンブル ベット ends about main text.